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5.3.1.d Choice of drying time for staves

Why do staves need to be dried?

The main purpose of drying the staves is to lower the wood's moisture content to around 15% so that the oak can be correctly worked when making the barrel. The loss of water modifies the wood's size. If a barrel was made with wood containing too much moisture, it would not be watertight.
The second reason is the modification of the wood's organoleptic properties. During drying, some of the water-soluble tannins are eliminated through leaching, oxidation and being broken down by enzymes.

Stave drying yard

The remaining molecules or precursors are broken down or rendered more easily extractable. This is known as the ageing of the staves.
The staves are usually exposed to the open air for 24 to 36 months. The drying period can extend to up to 5 years with some coopers but breakages during manufacturing are then more likely to occur.

What are the aromatic and tannic attributes for each drying period?

The development of certain fungi (Aureobasidium pullulans, Trichoderma azianum, T. konongii) on the surface favours the content of certain compounds such as eugenol, vanillin and whiskylactone. For whiskylactone, there is a change from the trans to cis form during drying, which renders it more perceptible to the nose. Longer drying increases their proportion, especially during warmer periods and when there is little frost during the year.

The impact on the ageing of the staves is strongly dependent on the region's climate conditions and on the desired objective for the barrel. This is why there is a wide range of products on the market.
Drying the wood artificially in ovens is also possible, but is very expensive and results in lower quality. The water-soluble polyphenols are not reduced, which causes astringency and bitterness. The sole objective is to reach the desired moisture content in the wood. This method can be used at the end of the process to adjust the moisture content and make the barrel correctly.
On an organoleptic level, shorter drying times are supposed to yield barrels richer in vanillin and with more pronounced aromas.

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